Real-time visibility of all your production metrics (load/haul, processing and products) from your excavators, haul trucks, ADTs, conveyors, and loaders
Proactive customizable alerts keep you informed of lost productivity opportunities. By raising awareness that your operation has drifted outside your plan, corrective actions are easy and timely.
Using production data (payload, cycle times and speed) overlaid with location, an animated replay provides an objective view for alternative haul plans, incident safety reviews and operator training.
Secure accessible data
Maintains data integrity from the machine, with validation and caching (in the event of communications downtime) to provide a single source of the truth. Access your data on desktop or mobile devices, across one or many operations.
InsightHQ provides a summary or transaction-level historical data. Customizing your reports using the report builder allows you to focus on what’s important to your business.
Ready to integrate with your existing quarry business systems and processes.
InsightHQ draws data from Loadrite loader, excavator, haul truck and conveyor belt scale sensors into centralized cloud storage. Using administrator customization for machine names, geofenced load/dump and stockpile locations InsightHQ calculates production metrics. The Scheduler aligns the production data according to your shifts and modes, notifications identify issues and then dashboards present actionable insights.
- Location (e.g. each site, pit/plant/stockyard)
- Time (e.g. year, month, week, day, shift, hour)
- Product (e.g. overburden, fill, shot rock, surge pile, stockpiles)
- Production (e.g. tons, tons per hour)
- Events (e.g. cycles, downtime events)
- Target vs. actual production
- Shows target vs. actual productivity
- Identify gaps and understand reasons for down-time or delays
- Make more informed decisions
- Customizable to suit multiple roles (e.g. site manager, production manager, fleet manager)
- Access anywhere, at any time via desktop or large-monitor mobile devices
- Align to production goals using shifts, modes and targets using a scheduler
Understand when and where production falls short of targets, with the ability to quickly isolate the source of the problem.
Don’t wait for daily production reports, view your production progress on dashboards during the shift.
Inconsistent ROM feed
Highlight under and overloading that creates inconsistent haul events. Cycle time analysis identifies truck cycle counts, tons and delays that potentially lead to starving the crusher.
Haul truck location tracking highlights potentially incorrect dumps to a surge pile that may reduce plant production.
Speeding and incident analysis
Identify speeding violations to maintain a culture of safety and replaying near-miss events with reliable visualization replays.
Making major asset purchases often relies on optimistic production estimates from machine OEMs. InsightHQ makes it easier to see cycle and performance of each machine so you can evaluate trials with objective data.
Testing plant modes
Scheduler builds modes to target specific product mixes and compare performance and test scenarios.
Monitor recirculation rates and production of waste to track the performance of the plant as well as tracking product added to or removed from each stockpile.
Plant downtime analysis
It’s easy to identify inefficiencies, solve and monitor the improvement, and unintended impacts.
Poor blast fragmentation
Monitor blast yield and oversize material hauled for feedback to your blast contractor to improve.
Compare production in each stage of your operation (pit to plant, plant to stockpiles, loadout) to compare with orders.
InsightHQ produces summary and detailed reports. These support your customer billing, to reduce error and ensure you are paid for what you sell.